A 2024-T4 aluminum tube with an outside diameter of 2.50 in. will be used to support a 27-kip load. If the axial normal stress in the member must be limited to 18 ksi, determine the wall thickness required for the tube.
Solution:
We are given the following values:
\begin{align*}
\text{Outside Diameter}, D & = 2.50\ \text{in} \\
\text{Axial Load}, P & = 27\ \text{kips} \\
\text{Maximum Axial Stress}, \sigma & = 18\ \text{ksi}\\
\text{Inside Diameter}, d & = D-2t
\end{align*}We are solving for the unknown wall thickness of the tube, t.
From the definition of normal stress, solve for the minimum area required to support a 27-kip load without exceeding a stress of 18 ksi
\begin{align*}
\sigma & =\frac{P}{A} \\
A_{\text{min}} & =\frac{P}{\sigma } \\
A_{\text{min}} & = \frac{27\:\text{kips}}{18\:\text{ksi}} \\
A_{\text{min}} & = 1.500\:\text{in}^2
\end{align*}The cross-sectional area of the aluminum tube is given by
A=\frac{\pi }{4}\left(D^2-d^2\right)Set this expression equal to the minimum area and solve for the maximum inside diameter, d
\begin{align*}
A & =\frac{\pi }{4}\left(D^2-d^2\right) \\
A & = \frac{\pi }{4}\left[\left(2.50\ \text{in}\right)^2-d^2\right] \\
1.500\ \text{in}^2 & = \frac{\pi }{4}\left[\left(2.50\ \text{in}\right)^2-d^2\right] \\
4 \left( 1.500\ \text{in}^2 \right) & = \pi \left[\left(2.50\ \text{in}\right)^2-d^2\right] \\
\frac{4 \left( 1.500\ \text{in}^2 \right)}{\pi} & = \left(2.50\ \text{in}\right)^2-d^2 \\
d^{2} & = \left( 2.50\ \text{in}^{2} \right) - \frac{4 \left( 1.500\ \text{in}^2 \right)}{\pi} \\
d & = \sqrt{\left( 2.50\ \text{in}^{2} \right) - \frac{4 \left( 1.500\ \text{in}^2 \right)}{\pi}} \\
d & = 2.08330\ \text{in}
\end{align*}The outside diameter D, the inside diameter d, and the wall thickness t are related by
D = d+2t
Therefore, the minimum wall thickness required for the aluminum tube is
\begin{align*}
t & =\frac{D-d}{2} \\
t & = \frac{2.50\:\text{in}-2.08330\:\text{in}}{2} \\
t & = 0.208\ \text{in} \ \qquad \ \color{DarkOrange} \left( \text{Answer} \right)
\end{align*}